Production

We manage production assets with a focus on minimizing the cost of the life cycle, increasing the efficiency of technological processes as well as reducing the cost of maintenance and equipment repairs.

Asset management by minimizing life cycle costs

We provide effective maintenance and repair of equipment within a limited budget. The system allows us to organize and categorize the main equipment into smaller, maintainable units, according to their importance in energy production. Repair resources are allocated primarily to ensure the operation of critical equipment, based on the economic feasibility of such repairs. The system integrates with any existing ERP class solutions and allows you to apply various repair strategies for each type of equipment separately. You can save up to 20% of the maintenance andrepair budget when implementing this system whilst improving the reliability of energy production.

Diagnostic and equipment condition monitoring centers

Consolidated display of technological data in order to obtain information on the technical condition of equipment, development of Machine Learning, Data Science algorithms, the identification of implicit patterns and deviations in equipment operation as well as predictive analytics and reporting.

Industrial Internet of Things (Industrial IoT)

We improve the profitability of production due to the ability to quickly organize the collection of technological data with minimal cost for data collection and networking. This also entails the selection of the optimal IoT platform for the needs of a specific energy facility.

Energy storage systems

We offer scalable containerized systems based on Li-ion batteries for energy storagefor subsequent power delivery on demand and peak load control.

FEATURED SUCCESS story

Creation and development of a solar power plant for southern electric networks of Kamchatka (UESK)

A successful pilot project will save approximately 1 million rubles annually by reducing the fuel component of the tariff.

Automated Intelligent Diagnostics

Lower your maintenance and repair costs. The hardware-software complex carries out diagnostics of electrical machines and driven units during operation, detects defects in the early stages of occurrence, and predicts their development. The system also reveals deviations in the operating modes of driven units and can be integrated into the existing process control system. The implementation result is a significant increase in the utilization rate of equipment while reducing repair costs.

Document Management System

We handle the management of the processes of development, storage and provisionof relevant technical documentation throughout the life cycle of a project. We facilitate the organization of automated accounting and the storage of technical documentation. This reduces the time to create, search, receive, review, approve, repair and design documentation by up to 30%.

Optimization modeling

TPP efficiency management based on the construction of optimization models in real-time. The creation of a simulation model of thermal power plants, a digital twin of thermal power plants, allows you to simulate the physical processes of the thermal circuit and not to operate within the narrow characteristics of the equipment. With this solution fuel efficiency is improved by up to 10%

Geographic Information Systems

The integration of various customer systems on the GIS platform provides the consolidation of technological, operational and production information on the operation of distributed infrastructure facilities. The result of the GIS implementation is the creation of a unified cartographic space, the display of technological and reference information about objects in a single information space of the company. This provides specialists of operational and repair services with up-to-date information for the effective integration of applied monitoring and data analysis systems, monitoring of work at power facilities and organization of effectiveinteraction of all departments at the planning stage.

FEATURED SUCCESS story

Creation of a center for the collection of technological information for a large energy company

The CROC team has formed a technological data infrastructure for collecting, processing and consolidating information from systems at 18 customer sites. This includes the visualization, monitoring and control of production processes for the generation and supply of electricity and heat.

Unmanned Aerial Vehicles (UAVs)

This entails the inspection of premises and hard-to-reach objects, inspection and detection of defects, and the remote monitoring of construction and installation works.

Laboratory Information Systems (LIMS)

The automation of laboratory business processes, the integration of control data into a single information space of the enterprise and the rapid provision of analyticaldata to business units and regulatory bodies.

Construction control

A tool for recording employee time at construction sites of energy enterprises. Allows you to control the work of contractors and improves work efficiency.

Creating a digital twin of an energy facility

We provide digital modeling of an energy facility using BIM-technologies for operational management, quick simulation of events and the selection of effective operating modes. The digital double allows you to identify potential risks, integrate new technologies into existing production sites, reduce the time and cost of implementing new construction projects, technical re-equipment and reconstruction of energy facilities.

Situational centers and decision support systems

Responsible for improving the efficiency and quality of management decisions, processes of external interactions, coordination and monitoring of the implementation of decisions, development of draft decisions, collection, reconciliation and analysis of data and preparation of reports.

Predictive diagnosis

Ensuring uninterrupted operation of the power facility. Based on data of technological violations that occurred earlier in the operation of the equipment, the system simulates possible violations in the future and calculates their probability. This integrates with any existing ERP class solutions.

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Case studies

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System for modeling and optimization of CHPP-20 modes

Modeling of operating modes and optimal load distribution between units allows Mosenergo to minimize fuel costs and achieve maximum equipment efficiency

Automated system for managing technical documentation for Rosenergoatom

Automation of the technical workflow of a geographically distributed company made it possible to create a single information space at all stations of the concern and establish end-to-end business processes

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